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Automotive Paint Tips on a 1963 Chevy Nova

By Ron Covell   –   Images by Taylor Kempkes

There is a lot involved in painting a car if you want to achieve exceptional quality. In this article, we’ll follow the steps taken at Old Anvil Speed Shop in Orange, California, as they apply their considerable talent and experience to a 1963 Nova.

002 1963 Chevy Nova new black decklid test fit body in primer
The decklid is the last panel that requires additional bodywork.

When it comes to painting, preparation is key. If you apply glossy paint to a surface that is wavy, scratched, or dirty, the outcome will be compromised. There are no shortcuts with this, and you need to perform each step with care and precision to achieve a good result.

003 1963 Chevy Nova door skin in filler work block sanding stage
All of the areas that require attention have been corrected using plastic filler, and some smaller areas are being touched up here.

We’re looking at this Nova project after all the modifications and basic bodywork have been completed. Any last remaining imperfections are corrected with top-quality, fiberglass-reinforced plastic filler. This is carefully block-sanded and inspected for any pinholes, which are filled with a special paste designed just for this purpose.

004 Evercoat Everglass short strand fiberglass filler can close up
Old Anvil Speed Shop prefers fiberglass-reinforced filler, which is much stronger and more durable than the traditional type.

There is an art to block sanding, but for best results, a long-block is ideal for large, low-crown surfaces. It’s best to orient the sanding block in the direction with the least curvature and make several passes that cross. For example, your first pattern might start at the top right corner and move diagonally toward the bottom left corner while keeping the block aligned with the edge of the panel. After a few strokes in this direction, the pattern is reversed, starting at the top left corner and moving down to the bottom right corner.

005 Bodyman block sanding 1963 Chevy Nova door with tape guide line
Note the line of masking tape, which helps sharpen creases in the body lines as the block sanding progresses.

This is done dry, with progressively finer paper, working up to 320-grit. It helps to use a powdered guidecoat to indicate which areas have not been sufficiently sanded to remove the scratches from the previous stage.

006 Evercoat 440 Express micro pinhole eliminator bottle close up
A specialized paste is used to correct any pinholes in the plastic filler.

The last step is wet-sanding with 400-grit paper. It is helpful to use a spray bottle to keep the sandpaper from loading up.

007 Razor blade detailing filler line on 1963 Chevy Nova door
A razor blade is a good tool for filling pinholes with minute dabs of filler.

Once all the sanding is completed, the panels are ready for paint. Smaller panels are held on racks inside the paint booth, making it easy to get good coverage on all surfaces. The body of the car is carefully masked as needed before the base, color, and clearcoats are applied.

008 Evercoat filler applied across 1963 Chevy Nova door panel
After all the problem areas have been corrected, a skim coat of filler is applied to the entire panel.

The photos show the most important steps, and they will give you a good idea about what it takes to produce a top-quality job like this one.

Check out this story in our digital edition here.

009 Bodyman block sanding primed 1963 Chevy Nova door skin
Block-sanding is continued on the front fender as the newly applied filler hardens on the decklid.
010 Technician sanding underside of 1963 Chevy Nova hood with DA sander
The underside of each panel needs to be prepped just as carefully as the outer surfaces.
011 Bodyman sanding 1963 Chevy Nova hood with DA sander
A powder guidecoat is applied as the block-sanding progresses to ensure every square inch is smoothed to perfection.
012 Block sanding 1963 Chevy Nova door skin in primer
Using a long, slightly flexible sanding block, the entire surface is sanded using a 45-degree pattern in both directions; starting with 220-grit and finishing with 320.
013 Wet sanding 1963 Chevy Nova door with spray bottle
The final step is wet-sanding all areas with 400-grit paper. Once completed, the panels are sent to the paint booth.
014 Wiping down 1963 Chevy Nova panels in paint booth prep
The removable panels are hung on a fixture in the paint booth. Each panel is treated with a waterbased cleaner first, which removes dirt, then with a solvent-based cleaner, which removes any oil or grease. All panels are wiped with a tack rag just before being sprayed.
015 Painter spraying primer on 1963 Chevy Nova panels in booth
The first coat to be sprayed is a sealer, followed with two coats of black basecoat from Ace of Shades.
016 Masking 1963 Chevy Nova roof pillars for paint prep
Two-tone paint requires special preparation. Here, the line separating the black body from the white roof is carefully masked.
017 Inner trunk panels of 1963 Chevy Nova masked for detail work
Once it’s time to spray the body, every opening must be carefully sealed to prevent any contamination from debris escaping from inside the car and to keep overspray from getting inside.
018 Masking rear of 1963 Chevy Nova body in booth prep
Larger sheets of paper are used to fill the gap between the bottom of the body and the floor, further helping keep any stray debris from contaminating the surfaces as they are sprayed.
019 1963 Chevy Nova roof freshly primed panels masked in booth
The body is covered with plastic film in preparation for spraying the roof.
020 Painter spraying black base coat on 1963 Chevy Nova door
After the roof has been sprayed and the paint has hardened, the top is masked and the rest of the body is sprayed.
021 1963 Chevy Nova in booth black sides white roof chassis exposed
A complete paintjob is quite complicated, since each part of the car may require a different coating, such as the body, the underside, the floors, the rollcage, and the chassis components.
022 Fresh black paint on 1963 Chevy Nova quarter panel mirror reflection
The reflections in the three coats of clear applied on top of the black color coats show the smoothness of the body. The slight orange peel texture will be corrected after the paint fully cures.
023 1963 Chevy Nova body on rotisserie front suspension Wilwood brakes visible
The car is mounted on a rotisserie at this stage to give better access to the interior and underside areas.
024 Painted black suspension and body panels hung in booth drying
As the preparation for the next steps on the body progresses, some of the smaller components are brought into the paint booth to be sprayed.
025 1963 Chevy Nova masked for paint roof and openings covered
The body is masked before painting the interior and underside areas.
026 Floor pan prep on 1963 Chevy Nova interior bare metal exposed
Red Scotch-Brite pads are used to clean the interior panels before priming and painting.
027 Undercarriage of 1963 Chevy Nova in gray primer rotisserie setup
The underside and interior panels are primed at this stage.
028 1963 Chevy Nova trunk floor painted black clean finish
Vintage Pro satin black is an excellent finish for the interior panels.
029 1963 Chevy Nova painted black body white roof on wheels
With the paintwork completed, the car is ready for the final assembly. It took a huge amount of effort to complete the paintwork on this Nova, but the results are well worth it.

Sources
Ace of Shades
(530) 745-4146
aceofshadespaint.com

Old Anvil Speed Shop
(657) 223-9889
oldanvilspeedshop.com

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