Vintage Air’s Front Runner Accessory Drive System

By Ron Ceridono – Photography by Brian Brennan

The saying “Build a better mousetrap, and the world will beat a path to your door” is often attributed to poet and philosopher Ralph Waldo Emerson. While his original wording was more eloquent, the modern version still conveys the idea. The challenge is to find ways to improve existing products, and enhancing hot rod parts is exactly what Vintage Air achieved with the Front Runner accessory drive system.

02 sb chevy front runner installed front view
Vintage Air’s billet front accessory drive system for small- and big-block Chevys includes brackets, pulleys, water pump, high-amp alternator, A/C compressor, and drive belt—power steering pumps are optional.

Mounting engine-driven accessories in a hot rod has always been a challenge, both in size and strength. Getting components tightly packed against the engine to fit into a small engine bay was tough. Designing brackets that were sturdy enough to prevent vibration, look clean, and properly align all the pulleys was also difficult. All those issues disappeared when Vintage Air introduced the Front Runner, their smallest drive package ever, offering a better solution for these problems.

As Vintage Air’s Rick Love explains: “We introduced the first Front Runner drive system (small-block Chevy) in late 1999. We trademarked the name as well. The criteria were to design and develop a robust and rigid platform that mounted strictly to the engine block so that deck height, head, and intake manifold choices were irrelevant.” By securely mounting all engine-driven components to a rigid platform, it was no longer necessary to pivot them to properly tension the required V-belt array. Instead, a serpentine belt is used with a spring-loaded tensioner, which eliminates the need for belt adjustments. Additionally, serpentine belts save space and can handle more tension to prevent slipping without stretching. Today, many modern engines, such as the GM LS Series and the Ford Coyote modular engines, require the integrated mounting approach that a Front Runner provides.

Stewart water pump installed on small block chevy
The included high-flow, reverse-rotation Stewart water pump features 3/4-inch ball/roller bearings that provide five times the strength of standard bearings. The precision-ground fan hub ensures perfect pulley alignment.

Included in the small-block Chevy Front Runner kit, we installed a Stewart water pump. These high-flow, reverse-rotation pumps are unique because they feature dimensionally accurate mounting surfaces (the depth of the holes that attach the pump to the block). This allows for perfect alignment of the Vintage Air main bracket and pulley, something that can’t be guaranteed with OEM water pumps.

The Front Runner kit includes a Mechman “hairpin” (Denso design) high-output alternator with a 170-amp output (130-plus at idle). It comes with a heavy four-gauge charge wire, wiring kit with terminals, and a crimping die. These Vintage Air alternators use an ignition switch-activated wire to excite the alternator, as this method offers better load response than one-wire versions. While 170 amps should be enough for most applications, Vintage Air now provides a 320-amp alternator for extreme electrical demands. Regardless of the alternator selected, a ground wire from the lower alternator mounting bolt to the engine block is highly recommended.

hpr style 170 amp alternator with test tag
Our Front Runner was equipped with the standard alternator. Although it’s rated at over 130 amps at idle and more than 170 amps at cruise rpm, the test tag shows the actual output is higher.

It is logical that the Vintage Air Front Runner would include an A/C compressor. Front Runner kits feature a compact A/C compressor that uses R-134a refrigerant and comes with a bolt-on, O-ring compressor block. Placing the connections on the side of the compressor makes connecting the refrigerant lines easier.

As Brennan’s C3 Vette has been updated with a Detroit Speed & Engineering (DSE) front suspension system with rack-and-pinion steering, a power steering pump is required. Vintage Air’s GM TC power steering pump (often referred to as a Type II), included with the Front Runner, supplies the 1,800-psi peak pressure and 3-gal/min flow that the DSE rack requires. This pump is also appropriate for conventional GM power steering boxes.

GM type 2 power steering pump installation vintage air front runner
Included with the Front Runner kit is a power steering pump with a flow rate of 3.0 to 3.4 gal/min. For early Mustang II rack-and-pinion applications, a lower flow-rate control valve (PN 8520010) is available.

Vintage Air offers Front Runners in various finishes. Brackets are available in machined or black anodized options. Compressors and alternators come in natural, polished, or chrome finishes. Pulleys, clutch, and tensioner covers are offered in chrome or black anodized. All kits include ARP fasteners.

Currently, Front Runner kits are available for small- and big-block Chevrolets, as well as GM LS, LS7, LT1, and LT2 engines. Additionally, Vintage Air recently introduced cast-aluminum Front Runner kits for LT1 and LS engines. And Vintage Air hasn’t forgotten about Ford enthusiasts—Front Runner kits are available for Ford small-blocks and Coyotes. These kits are compatible with most Coyote generations, though some may require a timing cover change.

Vintage Air Front Runner systems are not only compact and sleek in appearance but also more efficient than V-belt-driven systems. Thanks to their thoughtful design and high-quality control, Front Runners are easy to install and virtually maintenance-free. Emmerson may not have been a hot rodder, but he had the right idea. MR

Check out this story in our digital edition here.

vintage air front runner sb chevy kit
Vintage Air’s billet front accessory drive system for small- and big-block Chevys includes brackets, pulleys, water pump, high-amp alternator, A/C compressor, and drive belt—power steering pumps are optional.
anti-sieze compound applied to arp stainless steel fastener
All Vintage Air Front Runner kits include top-quality ARP stainless steel fasteners. Prior to installation, the threads must be treated with antiseize compound.
vintage air front runner crank pulley installed on small block chevy
Vintage Air offers bright, chrome-plated pulleys or Mil 3 hard-coated black pulleys, as shown here. Note the four long studs used to mount the water pump.
water pump pulley installed on stewart aluminum water pump
All engine-driven components have minimum and maximum speeds for proper operation. Front Runner pulleys were designed to provide optimal ratios throughout the most common engine rpm operating ranges.
spacers on threaded water pump studs
With the water pump installed, specific spacers are added to the four studs that were previously installed. Note the spot-faced mounting hole in the pump, which is typical of all four holes.
vintage air front runner billet power steering bracket
For power steering applications, the pump bracket slides over the lower water pump stud and bolts to the lower holes on the driver side of the block. For non–power-steering applications, a pump-delete bracket is included.
spacers between engine block and power steering bracket vintage air
Here, the spacers or standoffs between the power steering bracket and the tapped factory holes in the block are visible.
Front runner main brackets on cnc machine
Vintage Air machines its billet Front Runner components in-house. Here, a solid block of aluminum is being turned into a main bracket for a small-block Chevy.
black anodized front runner main bracket for small block chevy
Front Runner super-sturdy main brackets mount the alternator and the A/C compressor; they are available in black anodized (shown) or in a machined finish.
SD7 compact ac compressor
Included with all Front Runner kits is a Sanden or TCCI 7B10 compressor. These compressors ship with the correct amount of PAG oil; no additional oil is required.
assembled front runner bracket with ac and alternator
Here, the A/C compressor and alternator have been mounted to the main front runner bracket. The included compressor clutch cover has also been installed.
vintage air front runner installed in corvette
With the correct spacers in place, Livermore slid the main bracket assembly onto the mounting studs.
fully installed small block chevy front runner
On the driver side, the main bracket is secured with the supplied 12-point nuts; the alternator also bolts to the power steering bracket with the supplied hardware.
vintage air front runner tensioner locating pin
The spacer for the belt tensioner has two holes for the locating pin—one for power steering applications and the other for non power steering.
Tensioner spacer installed on front runner bracket
With the pin in the correct position, the spacer is placed onto the tensioner bracket.
tensioner installed on spacer
There are two pins on the tensioner that properly align it on the spacer. Note the pin in the “left” hole for this power steering application.
vintage air front runner tensioner bracket assembly
With the tension mounted on the bracket, the assembly is ready for installation. Dowel pin in tensioner bracket.
early small block engine block bolt holes
Chevrolet has carefully included the same threaded holes that were on the front of 1955-57 blocks for engine mounts on both sides. They also serve as great accessory mounting points.
vintage air front runner tensioner bracket standoff
At the bottom of the tensioner bracket, two standoffs are used between it and the block (here, only the lower standoff is installed).
tightening arp stainless steel 12 point hardware
At the bottom, the tensioner bracket is mounted with the supplied 4-3/4-inch ARP 12-point fasteners. At the top, it fits over the water pump studs and is secured with 12-point nuts.
vintage air front runner tensioner
The square hole in the spring-loaded tensioner accepts a ratchet or breaker bar. The tensioner is rotated clockwise to install the belt. Here, the lower water pump stud that locates the tensioner is visible (the upper one is hidden behind the A/C compressor).
installing a gm type 2 power steering pump
Included with the Front Runner kit is a power steering pump with a flow rate of 3.0 to 3.4 gal/min. For early Mustang II rack-and-pinion applications, a lower flow-rate control valve (PN 8520010) is available.
vintage air front runner power steering reservoir
Power steering pumps have a built-in reservoir by default, while a remote reservoir is available as an option.
power steering pulley installation with tools
When installing the power-steering pump pulley, it is mandatory to use the proper installation tool to install the pulley onto the shaft. These tools are readily available at most auto parts stores. Driving the pulley on with a hammer or attempting to press the pulley on from the front will destroy the pump.
good year 1060615 serpentine belt 6pk1562
A high-performance serpentine drive belt is included with each Front Runner (belts differ between power steering and non–power steering applications).
vintage air front runner installed on big block chevy engine
Front Runners are available for Chevrolet’s big-block engines, featuring the same options as the small-block kits.
Chevy LT engine with accessory drive kit
Vintage Air’s cast Front Runner for LT1/LS applications. This system is the shortest and most compact front-drive setup available, offering more package space for electric fan modules and accessories. Additionally, the low-profile casting clears OEM and most aftermarket throttle bodies without needing a wedge spacer.
289-351W front runner pulley system
Small-block Ford Front Runner kits feature a one-piece forged aluminum timing cover with built-in accessory mounts.
ford coyote vintage air front runner system
Front runners for Ford Coyotes keep the factory Ford alternator and water pump drive on the left (driver) side of the engine. A new precision-machined compressor cradle and power steering pump mount are added to the right (passenger) side.

 

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