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Expanding Legroom in a 1932 Ford Roadster

By Ron Covell   –   Photography By Jessica Roach

MeKenzie Murphy is a real auto enthusiast. When she decided to build a 1932 Ford highboy roadster, she turned to Johnson’s Hot Rod Shop in Gadsden, Alabama, to construct this unique ride. Alan Johnson has a long history of turning out traditional-style hot rods fitted with unique upgrades, and Murphy knew she could count on him to add his special touch when building the car of her dreams.

02 A close up of the structural reinforcement inside a 1932 Ford Roadster showing custom fabricated brackets
The first step in enlarging the cockpit was to make a lateral cut in the panel ahead of the trunklid and move the front portion back 4-1/2 inches. Once the position was finalized and the edges trimmed to match, the pieces were tack-welded back together.

While the hot pink color is unusual, it has helped to gather a lot of attention for the car, which won the Street Rod of the Year award at the Triple Crown of Rodding show in Nashville. It was also a Top 5 finalist for Street Rod of the Year with Goodguys and a finalist for the America’s Most Beautiful Roadster award at the Grand National Roadster Show.

03 The rear chassis bracing of a 1932 Ford Roadster featuring crossbars and metal reinforcements for rigidity
Temporary bracing made from square tubing was tack-welded into place, ensuring the body’s alignment was maintained as the modifications were made.

This car has a traditional character, but many special features make it unique. In this issue, we’ll look at how the cockpit was stretched and how the windshield was chopped and laid back to a radical angle.

04 The rear deck of a 1932 Ford Roadster under construction with welding work on the body seam
At this stage, the center panel was finish welded, and the layout for the modifications to the quarter-panels began.

The cockpit was enlarged by moving the rear edge back, and then the quarter-panels were modified to match. Many people don’t see this modification at first glance, but it allows more comfort for the driver and passenger and the use of full-thickness padding on the seatback. Radical changes like this must be handled with care to preserve the classic proportions of the roadster body, which looks great in stock form.

05 A freshly welded trunk panel seam on a 1932 Ford Roadster prepped for further metal finishing
The long TIG weld was worked with a hammer and dolly to smooth any distortion.

The panel just behind the seatback was cut laterally, and the front portion was moved back 4-1/2 inches. After trimming the panels to fit neatly together, they were TIG welded and the joint was smoothed. The center body panel position provided a target for fitting the complex shapes at the top front corners of the quarter-panels. Many body lines converge in this area, subtly tapering toward the rear, so it took a lot of tweaking and massaging to get this area to retain its visual flow—but the results speak for themselves.

06 A template set on the rear quarter panel of a 1932 Ford Roadster marking custom body modifications
A paper pattern was made to fit the body lines on the quarter-panel and adjusted to fit in its new location. Small magnets hold the pattern to the metal.

Sturdy tubular bracing was placed inside the roadster body, carefully positioned to be out of the way while providing attachment points for the upholstered panels.

07 A chopped and modified body line on a 1932 Ford Roadster mid way through fabrication
The quarter-panel was cut into several pieces and carefully reassembled on the body. This is a tricky job since the many creases in the panels need to flow together continuously.

The windshield was laid back a rakish 25 degrees over stock. This required radically reshaping the bead on the cowl that the weatherstrip fits against, and special cast bronze lower stanchions were required to hold the posts at their new angle.

08 Detailed welding work shaping the custom quarter panel of a 1932 Ford Roadster
The finished welding can be done with all the panels meticulously fitted and tacked.

The photos show how this work was accomplished. This unique roadster underwent a host of other modifications, which we’ll examine in future articles.

09 Metal finishing and structural reinforcement welded onto the rear section of a 1932 Ford Roadster

After welding, all the joints are worked with a hammer and dolly to restore the proper contours.

10 Side profile of a 1932 Ford Roadster mid customization at Johnson’s Hot Rod Shop
The careful fitting resulted in nearly perfect alignment of the panels.
11 A chopped door section on a 1932 Ford Roadster showing fresh metalwork and structural modifications
Here’s a close-up shot of the gap that needs to be filled with new metal. Both the outer skin and inner structure need to be rebuilt.
12 Smoothed and blended metalwork on the quarter panel of a 1932 Ford Roadster after welding and grinding
After the filler pieces were fitted and all the welds were finished, the entire area was smoothed with careful hammer work, and the welds were ground smooth.
13 A rear deck corner of a 1932 Ford Roadster with precise metal shaping and structural reinforcement
After completing the passenger side of the body, the same steps can be carried out on the driver side.
14 A 1932 Ford Roadster door seam with blended metalwork showcasing meticulous welding and finishing
The panels have been fitted, tacked, hammered, finished welded, rehammered, and ground smooth.
15 Interior view of a 1932 Ford Roadster trunk with cross bracing and exposed sheet metal fabrication
After all the welding and smoothing on the exterior panels were completed, the temporary inner bracing was removed, and stout round tubing was fitted, making the body much stiffer than stock.
16 Rear chassis bracing inside a 1932 Ford Roadster featuring custom tubing and panel reinforcement
A view from the front shows how the reinforcement tubing is placed so it won’t interfere with the inner panels and upholstery and neatly follows the contours of the body edges.
17 Close up of a 1932 Ford Roadster’s body seam shaped and smoothed for a seamless finish
The original windshield was fairly upright and the bead on the cowl for the rubber seal on the bottom of the windshield frame was nearly straight across. This bead must be curved and repositioned with the windshield at a rakish angle. You can see here where the original bead was removed, reshaped, and fitted back to the cowl.
18 Another angle of a 1932 Ford Roadster’s rear panel showing refined metal shaping and finishing
The cowl bead was carefully mated to the special bronze windshield posts.
19 Custom windshield frame mock up on a 1932 Ford Roadster with brass stanchions and precise fitment
Here, the 2-inch chopped windshield frame is being fitted to the posts and the body.
20 Convertible top frame mock up on a 1932 Ford Roadster with custom windshield stanchions and seat padding
The Johnson’s Hot Rod Shop–modified frame for the convertible top was recontoured to fit the elongated cockpit. Note that the attachment points on the quarter-panel have been moved back 4-1/2 inches.
21 Vibrant pink 1932 Ford Roadster with black flames captured in motion with a driver on an open road
This view shows just how much room there is in the cockpit of this award-winning roadster.

Source
Johnson’s Hot Rod Shop
(256) 492-5989
johnsonshotrodshop.com

Check out this story in our digital edition here.

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