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1965 Ford Mustang Fastback Receives New Tail and Rear Quarter-Panels

By Ron Ceridono   –   Photography by Tate Radford

We’ve followed along as Colin and Tate Radford of Radford Auto resurrected a 1965 Ford Mustang fastback. So far, they have repaired the floor, radiator support, and passenger side front inner fender panel using Golden Star Classic Auto Parts components. This time, they focused on the rough left rear quarter-panel and the taillight panel, both of which resembled gunny sacks full of walnuts, giving them much-needed attention. Once again, we turned to Golden Star for replacement parts panels.

02 1965 Mustang fastback body on jack stands during restoration
The ultra-flat black primer hid a multitude of sins; from a distance the Mustang’s sheetmetal looked to be in fair condition, but up close not so much.

Golden Star offers replacement quarter-panels for 1964-66 Mustang coupes and convertibles. These panels extend from the B-pillar to the taillight panel and wrap over the top to the trunk lid opening. The coupe replacement panel connects to the top of the C-pillar. The third option is Golden Star’s 1964-66 quarter-panel skin, which also extends from the B-pillar to the taillight panel but only goes up to the body line at the top of the fender; this is the option used for the fastback.

03 1965 Mustang new quarter panel test fit over wheel housing
Something ugly had happened at the rear of the left fender opening that was far from being repairable.

Colin has years of experience installing replacement body panels. For this repair, he elected to shorten the quarter-panel skin, so it only extended from the taillight panel to just forward of the wheel opening’s mid-point. His reasons for doing this were that the forward portion of the quarter-panel was in good condition, and the inherent difficulty of removing the original quarter-panel from the B-pillar could have been avoided. Trimming the replacement panel made it easy to align with the existing sheetmetal, and the weld seam would be relatively short.

04 1965 Mustang lower quarter rust damage close up before patch
In addition to the physical damage, rust had taken a toll on the bottom edge of the quarter-panel and portions of the inner structure.

One common issue encountered when replacing sheetmetal is the warping caused by concentrating too much heat in a single area during welding. This can be prevented by tack welding the new panel in place, then moving around the perimeter of the panel, adding more tack welds between the initial points until the panel is completely welded. It requires time and patience, but the results are worth the effort.

05 1965 Mustang reproduction rear quarter panel on display
To replace the damaged sheetmetal, we turned to Golden Star Classic Auto Parts for a left side 1964-66 Ford Mustang fastback quarter-panel skin (PN LHQP20-64L).

While the heat from welding is often blamed for warping repaired panels, grinding can frequently cause just as much, if not more, damage. Grinding generates a substantial amount of heat, which, like welding, can lead to panel warping. This is why Colin and his grandson, Tate, employ what some might consider an unorthodox method for dressing down welds—they use a file. Naturally, both know how to weld, ensuring the beads they lay down are as flat as possible. Nevertheless, to make the welds flush with the surrounding sheetmetal, Team Radford has discovered that they can file them more quickly and effectively than using a grinder.

06 1965 Mustang trunk drop and wheelhouse exposed after panel removal
With the bulk of the quarter-panel cut away, the new replacement panel was trimmed then held in place while the body was scribed for a final cut.

Examining the taillight panel suggests the Mustang frequently transported loose rocks in the trunk. Thus, another Golden Star replacement panel was necessary. After severing numerous spot welds, the original panel was removed. Installing the new taillight panel was relatively straightforward, as it fit perfectly.

07 1965 Mustang trunk drop off rust damage inspection
Rust had eaten away the lower part of the wheelhouse and the bottom edge of the trunk panel. They would be repaired rather than replaced.

For true aficionados of vintage vehicles, it’s hard to imagine how something as cool as a Mustang fastback could be neglected and abused to the extent this one had been. Not long ago a car in this condition may have been too far gone to be saved from a practical standpoint. But with quality-made and affordably priced replacement sheetmetal from Golden Star and the talents of the Radford clan this Mustang will have a new life and be cool again.

 

08 1965 Mustang inner wheelhouse patch panel clamped for welding
With the rusted area cut away, Tate formed a sheetmetal patch for the bottom of the wheelhouse and clamped it in place.
09 Beverly shear trimming patch panel for 1965 Mustang repair
After making a cardboard pattern, a sheetmetal repair for the lower edge of the trunk floor was cut out on a throatless shear.
10 1965 Mustang trunk drop repair panel fitment before welding
The trunk panel patch would be placed on the inside of the damaged area; note the holes in the original panel and the patch.
11 1965 mustang rear trunk drop patch panel clamped for welding
Here 18-gauge steel metal patch panels are ready to be welded. Note how the two holes pointed out earlier align.
12 grinding welds on 1965 mustang tail panel for panel prep
How the taillight panel was beaten so badly is anyone’s guess. Tate began removing the damaged sheetmetal by grinding away the weld along the top edge.

 

13 air chisel used on 1965 mustang tail panel spot welds
As this car is unitized, lots of factory spot welds held the rear panel to the substructure to ensure rigidity. They all had to be drilled out.
14 removing damaged 1965 mustang tail panel with hammer and chisel
The last of the stubborn spot welds holding the tail panel in place were cut with a hammer and chisel. From this angle the extent of the damage to the panel can be seen.
15 1965 mustang tail panel area cleaned and prepped for install
With the tail panel removed the corner supports for the quarter-panel and center bracket for the truck latch remain.
16 new 1965 mustang tail panel reproduction part on table
Golden Star supplied this 1964-66 Ford Mustang taillight panel (PN TP20-64). The taillight openings align with the existing corner supports.
17 fitting and clamping new tail panel on 1965 mustang
The new taillight panel was held in place with clamps and a few sheetmetal screws to check the fit.
18 1965 mustang tail panel plug welded into rear body frame
Satisfied with the fit and alignment, Tate secured the taillight panel with a series of rosette welds.
19 smoothing welds and filler on new 1965 mustang tail panel
This view shows how the taillight panel fits the corner support to complete the opening for the taillight assembly.
20 new 1965 mustang rear quarter panel tack welded in place
To simplify the repair, the quarter-panel skin was shortened then attached to the body above the wheel opening.
21 1965 mustang quarter panel fully stitch welded along seam
To eliminate any possibility during welding Tate skipped around its perimeter, slowly filling in the spaces between the tack welds.
22 filing welds on 1965 mustang quarter panel for flush finish
Rather than use a grinder, Tate used a Ferrier’s rasp to knock down the weld beads.
23 welded seam feathered into original body line 1965 mustang
For those who question using a rasp to finish the welds the results speak for themselves.
24 da sanding and surface blending on 1965 mustang quarter panel
Filed and sanded, the seam where the old and new panels join will disappear with a small amount of filler and primer-surfacer.

-MR

Check out this story in our digital edition here.

Sources

Golden Star Classic Auto Parts
(972) 315-3758
goldenstarauto.com

Radford Auto
(208) 589-6722
radfordauto@hotmail.com

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