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Applying ATAC To control Heat and Noise

By Ron Ceridono   –   Photography by Brian Brennan

Riding in hot rods can be like being in a noisy sauna on wheels; they can be hot and loud, making even the shortest trips unpleasant. Of course, there are a number of options when it comes to making the passenger compartment of any car more hospitable. One of the most effective and easiest to apply is Advanced Thermal Acoustic Coating (ATAC) from Design Engineering Inc. (DEI).

02 ATAC coating product and sprayer setup for acoustic and thermal application on the Corvette
ATAC can be applied with the optional DEI spray gun (PN 50209) or with a paintbrush or roller.

DEI is a major supplier of temperature control wraps, sheet-style insulation, and a variety of heat and acoustic control products, but their new ATAC is their first paint-on product that does both. The unique ceramic micro-sphere technology is a heat and sound barrier that is easy to apply to the interior surfaces of passenger compartments (ATAC is not for use in engine bays). ATAC can be applied to floors, doorskins, trunks, roofs, wheelwells, and any vertical or horizontal interior surface, as well as hard-to-reach areas such as trunk interiors, rear quarters, and inside body panels and doors.

03 1972 Corvette Stingray in a pristine white finish parked alongside its removed chassis in the shop
One gallon of ATAC will cover up to 75 square feet, more than enough for the interior of this Corvette.

Before applying ATAC, the surface must be thoroughly prepared to promote adhesion. Any rusted areas should be treated with a rust converter, or the rust should be completely removed. Primer must be applied to bare metal or rusty areas that have been treated. DEI recommends the use of a shop vacuum and tack cloth before applying a uniform wet coat of ATAC 12-16 mills thick with the lowest air pressure that still provides good coverage. (Be aware that applying a thick coat at one time can cause the coating to crack.) A second or third coat can be applied after 12 hours if necessary.

04 Corvette prepared for paint and coating application fully masked and staged in the paint booth
All areas not to be coated should be completely covered. Warm water is used to clean brushes or spray equipment and remove overspray. Cleaning must be done before the coating dries.

Applying ATAC can help insulate the passenger compartment from external sources of heat, which can also make the A/C system more effective. ATAC will also cut down on the sounds you don’t want to hear and make those that you do, like your car’s stereo and conversations with passengers, easier to hear. It will make your hot rod twice as nice.

05 Interior of the Corvette coated in black for durability and soundproofing with meticulous application details
Before ATAC is applied, all bare surfaces should be primed. In this case, a PPG-based sealer was used.
06 Rear interior section of the Corvette fully coated showcasing a textured heat resistant finish
To ensure adhesion before applying ATAC, all surfaces should be cleaned to eliminate contaminants.
07 Preparing ATAC coating in the spray booth for precise and controlled interior application
Prepping ATAC is done by gently mixing by hand with a paint stick. Do not shake or mix aggressively as that can damage the microspheres (the high-tech stuff that makes this product work).
08 Technician spraying a uniform layer of acoustic and thermal coating inside the Corvette s cabin
ATAC is applied “out of the pail” with no reduction necessary. All painted surfaces should be scuffed before application. We applied our materials in a spray booth at Hot Rods by Dean, but it can be applied in a well-ventilated area at home; remember that it is non-toxic and water-soluble.
09 Rear cabin section of the 1972 Corvette with completed gray thermal acoustic coating offering a clean and finished look
One advantage of ATAC is that it can easily be applied to hard-to-reach areas, making “stick-on” products time-consuming and challenging to install effectively.
10 Completed application of thermal acoustic coating on the Corvette s interior highlighting seamless and professional work
At least 24 hours of drying time is necessary before any covering materials are applied or the surfaces are exposed to heat from the engine/exhaust system.
11 Close up of the 1972 Corvette s floor pan coated with gray thermal acoustic material for durability and insulation
Although ATAC can be applied with a brush, spraying will result in a more even texture, as shown here.

Check out this story in our digital edition here.

Source
Design Engineering Inc.
(800) 264-9472
designengineering.com

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