Replacing an OBS Chevy Frame with an Art Morrison GT Sport Chassis

By Ron Ceridono – Images by Lisa Jones

For many of us, hearing a truck described as “old” conjures up visions of a rusty hulk sitting in a farmer’s field. But today “old” is now included in the term “old body style” (OBS), which is commonly used to identify General Motors trucks produced between 1988 and 1998. The rise in popularity of these pickups is easy to understand: they are new enough that examples in good condition are readily available, they’re affordable, and they look great with simple modifications. All things considered, OBS Chevy and GMC trucks may well be the best bang for your buck on today’s classic truck performance scene.

lowered obs chevy with custom wheels on a four post lift
The AME chassis swap began with this pristine, 70,000-mile 1500 Chevrolet OBS pickup in the base Cheyenne trim level. Chevrolet had redesigned the classic 6-1/2-foot Stepside pickup box with integral fenders and called it the Sportside.

One of the most common modifications to OBS trucks is lowering the ride height all around. But while dropping these pickups helps visually, handling and ride quality often suffer when lowering is done incorrectly. Suspension travel is often reduced, resulting in a rough ride, and changes in steering geometry can lead to vague handling and accelerated tire wear. More than 20 years ago, Art Morrison of Art Morrison Enterprises (AME) saw the need for a bolt-on replacement chassis that offered that desirable contemporary stance with sports car–like handling along with full suspension travel for a comfortable ride. Today, under the leadership of company president Matt Jones, that legacy continues with AME’s expanded line of replacement chassis, which now includes the GT Sport Series for OBS Chevrolet and GMC pickups.

1995 Chevrolet C1500 OBS custom rolling chassis independent front suspension and steering
For strength the new chassis is bridged at the front bed mount with a rectangular tube crossmember. It is connected to the rear framerails with round tubing to maximize stiffness in this area.

Like GT Sport chassis, the OBS version is engineered for that specific series of trucks. The mandrel-formed frame is assembled and welded in a dedicated fixture. Up front is AME’s modern Sport IFS geometry that offers exceptional straight-line stability coupled with high-speed cornering ability. Tubular control arms are used with Wilwood spindles that accept a range of disc brake components, including rotors from 12 to 15 inches and calipers, such as Dynalite, Dynapro, Superlite, and Aero6. A custom-valved 17.5:1 power rack-and-pinion steering is included, and a variety of coilover shocks are available.

In the rear, the chassis uses hefty 1.375-inch-diameter four-links with Johnny Joints on both ends for maximum suspension articulation. A Watts link is used to keep the axle housing centered under the frame. As for engine mounts, the mounts to accept virtually any Chevrolet/GM V-8 engine are available, and all popular manual and automatic transmissions can be accommodated.

art morrison c1500 rear chassis suspension setup obs custom frame watts link
Like the front, there are a number of rear coilover options available. The new 9-inch axle housing is located by parallel four-bars and a Watts link.

With the new OBS chassis designed and in production, Jones decided to build a truck to show how easily it could be done. The chassis installation is basically a remove-and-replace operation. The only fabrication required is the removal of a support under the bed. Expensive custom headers aren’t required, as anything that fits the stock chassis will work and exhaust can be routed in a traditional manner (instead of down one side of the chassis). The stock A/C system can be retained, and although some underhood components may need to be relocated, accessory brackets are available to make that easy. While they aren’t required, modified inner fender panels will allow the lowest ride height possible with maximum suspension travel.

1995 Chevrolet C1500 OBS single cab maroon rolling cart chassis swap
While it is possible to leave the front sheetmetal intact, Jones ultimately chose to disassemble it all so the individual parts could be painted or powdercoated.

Despite these trucks being called the old body style, they are still new enough that examples can be found in quite good shape. These are solid, well-built trucks that currently don’t demand the high prices that others bring, but then you get what you pay for. Jones was looking for one that had no rust and didn’t need to be repainted, and that’s just what he found. While it’s true a pristine truck like this one will normally carry a premium price tag, by not having to budget for paint and bodywork, the project will be more affordable in the long run.

Building an OBS GM pickup can be a more affordable and less complicated process than many other trucks. Certainly the AME chassis swap couldn’t be easier, and the results couldn’t be better, but we’re not done with it yet. We’ll bring you more of what’s new for OBS pickups soon.

Check out this story in our digital edition here.

95 c1500 OBS truck frame off chassis replacement
Matt Jones, president of Art Morrison Enterprises (AME), decided to update a 1996 Chevy pickup with one of his company’s new GT series chassis to prove how easily it can be done. With the body removed, the stock chassis was rolled away.
L31 5.7 Vortec engine bay
From the factory, the truck was equipped with the L31 Vortec 5.7 V-8, five-speed manual transmission, and a 3.42:1 rear gear. That’s a very rare combination. Other than being lowered and the addition of 20-inch wheels, the truck was stock.
1995 obs maroon interior with factory air conditioning
This truck was unusual in that it came from the factory with upgraded running gear, but the cab lacked the typical options. Although it did come with air conditioning, the door locks and window regulators are manually operated.
obs chevy service decal on inside of glove box door.
Found in the glovebox of these trucks is a “Service Parts Identification” list that shows the options included during production. A few examples from this truck: A28-sliding rear window, A52-front bench seat, B85-bright body side moldings, and C5M-gvw rating, 6,100 pounds.
obs chevy front grille removal electrical connections plumbing disassembly
With all the electrical connectors unplugged and all the plumbing disconnected, the body with the front clip attached was lifted off the frame.
1995 c1500 core support rust damage
One area that often needs attention is the core support where it bolts to the frame—note the rust around the hole for the mount. If the core support can’t be saved replacements are available.
OBS custom frame jig fabrication welding art morrison chassis build
All AME chassis fabrication is done on a dedicated fixture for a specific vehicle. OEM frames are 3-D scanned with computer-generated designs that precisely locate every mount, bracket, and component.
1995 Chevrolet C1500 OBS frame rails fabrication clamps welding precision chassis setup
The AME OBS chassis is made from 0.180-inch wall, mandrel-bent steel tubing. The frame rails measure 2×4 inches in the front/rear/middle, and 2×6 main rails down the center.
1995 Chevrolet C1500 OBS frame mount detail welding suspension bushing fabrication close up
AME’s chassis is a direct bolt-in swap for the original. It uses all the original-style body mounts and bed mounts with only a simple modification to the bed floor required.
1995 Chevrolet C1500 OBS custom frame bushing mount alignment plumb bob art morrison chassis
With the chassis positioned under the body, the proper alignment of all four mounts was verified, and the cab was lowered onto the frame.
1995 C1500 stock inner fender detail maroon
The Sport IFS offers a total of 6 inches of suspension travel (compression and extension). While not normally necessary, it was decided to modify the inner front fender panels to accommodate the full range of suspension travel with the size wheels and tires that will be used.
cardboard template showing cut line for full suspension travel.
Here, a cardboard template was used to mark the area that will be cut away.
1995 c1500 fender modified for suspension travel clearance
Both vertical and horizontal cuts were made to the stock inner fenders, leaving a flange on the fender opening for strength.
inner fender panels by slosh tubz made of fiberglass
The new fiberglass inner fender panels are from Slosh Tubz (sloshtubz.net). Compared to the stock inner fenders, they are approximately 3 inches taller, 2 inches wider toward the outside edge of the fender, and 2 to 3 inches wider toward the engine.
obs chevy bed floor modifications for suspension clearance.
Removal of the third bed support is required to get the most suspension travel with the lowest ride height. The frame rails fit tight to the bed floor.

 

removed obs chevy bed crossmember
Removing the bed support is easily done by drilling the spot welds. No other modifications to the cab or bed are required.
hardware for obs chevy hood hinges
Taking a truck apart means there are lots of nuts and bolts to deal with. Jones was organized enough to label bags for various fasteners and their locations.

 

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