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Lokar Performance Products’ Direct Fit 1967-1972 C10 Throttle Pedal Assembly Installation

By Rob Fortier   –   Images by the Author    –   Videography by Ryan Foss Productions

When I first acquired my 1969 C10, the 454 big-block the previous builder had installed was equipped with a huge four-barrel operated off the factory mechanical throttle linkage. Well, after we determined the truck was less than driveable and began the carb-to-EFI conversion with FiTech’s UltraRam fuel injection (PN 35302), that original linkage went to the wayside, as it would no longer facilitate our throttle operation needs.

01 Lokar C10 throttle pedal next to original linkage on a workbench during installation
Lokar Performance Products offers two direct-fit throttle pedal assemblies for the 1967-1972 Chevy/GMC C10s: The XBAG-6164 shown in black anodized finish (to complement our already-installed XBCA-9509 direct-fit brake arm) fits the 1967-1970 models; XBAG-6165 fits 1971-1972. Also shown is Lokar’s TC-1000LS1U 36-inch throttle cable kit to actuate our LS-style FiTech throttle body.

When it came to updating the C10’s gas pedal assembly and cable for FiTech’s LS-style throttle body, there was only one option to consider: Lokar Performance Products. Literally, if you do an Internet search for “C10 Throttle Pedal Assembly,” the only non-stock results you’re going get for cable-actuated, direct-fit pedals are Lokar—anything else is a drive-by-wire kit, a universal adaptation, or some funky interpretation of a C10 throttle pedal. And you know what? That’s just fine with me, ’cause Lokar has been my go-to for not only throttle and cable applications, but shifters, dipsticks, and so on, since day one.

02 Technician positioning the Lokar throttle assembly in the C10 aligning with firewall access
Obviously, the stock mechanical throttle pedal has already been removed, leaving the remaining mounting spot as your “guide template” for drilling new holes to mount the new Lokar assembly.

OK, so enough soapboxing. I ordered up Lokar’s XBAG-6164 (X determining the “black anodized option) 1967-1970 throttle assembly with factory-styled pedal, as they have a separate application for 1971-1972 (XBAG-6165), along with their GM LS1/Ram Jet 350 36-inch black-housing throttle cable kit (TC-1000LS1U). The cable is designed to be cut to fit, leaving plenty length to route from the firewall, over the UltraRam intake, and kink-free to the throttle body, equipped with its own cable bracket. Lokar does offer a variety of brackets as well.03 Close up of throttle linkage hole in firewall prepped for Lokar pedal installation

Next step was to call in Team Ryans: Ryan Manson (Clampdown Competition) on the install, and Ryan Foss (Ryan Foss Productions) on the live motion picture duties to capture the easy-to-do install. Enjoy, as I will soon being doing just that once we get the 1969 over to FiTech for final preparations to put this polished you-know-what on the road once and for all!

04 Drilling into C10 firewall for Lokar throttle pedal mounting alignment
Though there are three existing (threaded) holes, only the lower middle and top left (as viewing from inside the cab) will be drilled out using a 17/64 bit, as shown.

05 Lokar throttle pedal installed positioned next to neatly organized wiring on the C10 firewall

06 Lokar throttle assembly mounted securely to firewall with visible hardware in a clean C10 setup
With the throttle arm and actuating lever removed, the pedal base mounting assembly is attached to the firewall with the three-hole plate on the engine side. (If you’re wondering about the third 1/4-20 bolt not fitting through the undrilled hole, it actually secures to the factory threaded hole!)
07 Technician tightening Lokar throttle pedal mount ensuring secure installation in the C10
Next, we reassembled the throttle arm and mocked up where we assumed the pedal pad would position at idle (we’ll set for WOT once the cable is installed).

08 Lokar throttle pedal installed alongside wiring finishing the upgrade in C10 interior

09 Final Lokar throttle pedal assembly securely mounted in C10 ready for operation
Now, according to Lokar’s detailed instructions, the location for the throttle cable to pass through is an “existing” hole; unfortunately, the previous owner had a field day filling most every hole deemed unnecessary, so we had to reintroduce that hole ourselves! (It’s approximately 5 inches above the throttle pivot.)

10 Drilling the firewall to prepare for Lokar throttle cable installation in a Chevy C10

11 Assembling Lokar throttle cable components with instructions for precise installation
After our 1-inch hole was successfully drilled (and fortunately, no Bondo Blowout in the process!), Ryan Manson began the cable installation by disassembling everything in preparation of trimming the housing to length.

12 Technician routing Lokar throttle cable through the engine bay for optimal positioning

13 Lokar throttle cable secured through the firewall ready for interior connection
With the cable itself removed from the housing, the firewall fitting was installed accordingly—adjustable end inside the cab set in line with the throttle actuator arm’s cable-mounting hole.

14 Lokar throttle cable grommet installed on the firewall providing a clean and secure pass through

15 Technician preparing to connect the Lokar throttle cable to the engine's throttle linkage
Next, the throttle cable adjuster is installed onto the existing FiTech throttle body cable bracket. (Lokar does offer EFI and carburetor cable brackets as well.)

16 Lokar throttle cable attached to throttle linkage ensuring smooth engine operation

17 Technician adjusting Lokar throttle cable for precise fitment on the engine
So as not to kink the cable with a sharp bend coming directly out of the firewall, Manson routed the housing out and over the intake manifold in a sweeping S-bend.
18 Cutting Lokar throttle cable to finalize the installation in the Chevy C10
Using heavy gauge Knipex wire cutters (a thin-blade cutoff wheel also works), avoid fraying the braided stainless housing when trimming to size. Taping the usable end in the process will help.

19 Fully installed Lokar throttle cable connected to throttle body ready for testing

20 Technician preparing Lokar throttle cable with grease for smooth installation
Prior to routing the throttle cable back into the cut/fit housing, Manson adds a good amount of grease to ease the process!
21 Positioning Lokar throttle pedal under the dashboard in a Chevy C10
The lubed-up cable is fed through to the engine compartment from the interior/pedal side—with the affixed cable end attached to the actuator arm.
22 Throttle cable installed through firewall grommet ready for connection
With the pedal “floored” and the throttle blade at WOT, initially set your cable length and trim.

23 Connecting Lokar throttle cable to the throttle body for accurate response

24 Securing Lokar throttle cable end to ensure proper throttle linkage
Once you’ve verified proper operation of the throttle body with the pedal positioned correctly (no binding/interference), lock down your cable and trim excess length.
25 Lokar throttle pedal assembly fully installed with clean routing
We initially set the throttle pedal without carpet installed, so we’ll likely have to revisit the adjustment process once again—or better yet, leave it up to FiTech once we transport the truck over from getting its fresh TMI interior!

26 Lokar throttle cable connected to throttle body completing engine setup27 Lokar throttle pedal kit laid out ready for installation steps

28 Adjusting Lokar throttle pedal for ergonomic placement in the C10's interior

Check out this story in our digital edition here.

Sources

FiTech EFI
(951) 340-2624
fitechefi.com

Lokar Performance Products
(877) 469-7440
lokar.com

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