Pro Touring Masterpiece: A ’55 Chevy Bel Air with an Art Morrison Chassis

Revolutionizing a Tri-Five Chevy with Four-Wheel Independent Suspension

By Gerry Burger   –   Photography By Chadly Johnson

David Goodwin is like most of our readers; he has been a car lover his entire life. His first new car was an SS 396 Chevelle, so you know he enjoys performance, too. Growing up in the ’60s, David remembers several hot rod 1955 Chevrolets; he once owned a more traditional hot rod ’55 Chevy before he began scheming to build a Pro Touring Bel Air.

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So, he set about doing two things; first was finding a good car to modify. David knew there was no better money spent than on the original car. Paying a bit more upfront for a good example saves you money in the end and leads to a better-finished product.

02 Art Morrison Chassis for 1955 Chevy Bel Air Transformation
The days of modifying the original chassis are over. In today’s world, rolling a completely new chassis under the original body is the order of the day. This Art Morrison Enterprises (AME) chassis will transform the ’55 in every way.

Read More: Chevy Nomad Balances Vintage Looks With Modern Performance

He located a restored 1955 Chevrolet Bel Air hardtop on eBay. It appears the car was subject to a “body-on” restoration in the past and was represented as an excellent car. As we all know, one man’s excellent is another man’s just average. Like many purchases based solely on photographs and descriptions, this purchase came with some surprises, but we would still classify the tri-five as a good start. While the car was far from perfect, it had good “bones,” making it an excellent candidate for the desired modifications.

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Keeping the body mostly original was the easy part. Going the Pro Touring route by adding four-wheel independent suspension, Detroit Speed power rack-and-pinion steering, big Wilwood disc brakes on all four corners, and modern LS9 horsepower underhood sounded a bit more involved.

03 Front Tubular Control Arms and Rack and Pinion Steering on 1955 Bel Air
Up-front tubular control arms, power rack-and-pinion steering, and motor mounts for the LS9 motor were all in place. Coilover shocks will replace the angle iron struts between the control arms.

This brings us to the second thing he set out to do: finding the right shop for the build. After checking out MetalWorks Speed Shop in Eugene, Oregon, David knew he had found the perfect shop to perform the Pro Touring transformation. Before any work began, there would be detailed one-on-one consultation with shop owner Jon Mannila to be certain they were “on the same page.” Could the original ‘55 chassis be modified? Certainly. However, there is a simpler, more cost-effective, and far superior way to achieve the desired goal in one very clean rolling package from Art Morrison Enterprises.

04 AME Front Suspension with Flawless Welding on 1955 Bel Air
A closer look at the AME front suspension shows flawless welding and stout mounting brackets for the front control arms. There is no doubt this chassis is superior to the original frame in every way.

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The Tri-Five chassis has long been a mainstay for Art Morrison, and it can be configured to your needs. It turns out Art Morrison has a package that embodies everything needed for the Pro Touring conversion. It was a simple matter of placing an order for a complete, new Art Morrison chassis.

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While they were waiting for the new chassis to arrive, the body was separated from the original restored chassis and prepared for mounting on the new frame. During this disassembly process, the car was examined closely for rust, rot, and other defects. It turns out the car was in above-average condition but still required some rust repair. It was a good start.

05 AME Chassis Center with Formed Box Tubing Crossmembers
The center of the chassis is equally as strong as the formed box tubing crossmembers. Large ports in the X-member allow for high-performance exhaust systems and note all factory body mounts are present.

Once the chassis arrived, the car was mated with the new Art Morrison chassis. Because of the desired independent rear suspension, the trunk floor was removed and replaced, including the original spare tire well. A reproduction floorpan was used in the trunk area, and it blends perfectly with the custom-formed panel that covers the new rear suspension. This custom floor panel then joins the original front floor area. New, larger inner wheelhouses were welded in place to facilitate the 20×12 Budnik rear wheels and Michelin tires.

06 Independent Rear Suspension Installation on 1955 Bel Air
Independent rear suspension will provide a great ride and improved handling. This suspension requires a modified rear floorpan. The team at MetalWorks Speed Shop handled the transformation with ease.

Read More: More DIY Tips on How to Sand a Car for Painting

Up front, the original transmission tunnel remains, and the minimal rust on the floor was neatly repaired. Since the battery would be removed from the firewall, along with numerous other holes to be filled, it was determined a new firewall would be cleaner and provide the perfect backdrop for the Wegner Motorsports–built LS9 engine.

And so, with a bit of judicious cutting, grinding, and welding, the floor was now neatly shaped to fit the chassis. By using the original-style trunk floorpan, the view from under the car might have you thinking the floor was never cut. There can be no higher compliment than making a major modification look like nothing has been touched. And just like that, we have a Pro Touring roller.

07 IRS Subframe Mounting on 1955 Chevy Bel Air Chassis
Looking from the front you can see the IRS is contained in its subframe that mounts to the main chassis at four points. Bushing at the mounting points reduces noise and vibration from the rear suspension.
08 Removing Stock Floor for IRS Installation on 1955 Bel Air
With the ’55 Chevy body off the original frame it was time to remove the stock floor to make room for the new IRS. First, the original spare tire was removed as well.
09 Solid Car with Spare Tire Well Removed for IRS on 1955 Bel Air
With the spare tirewell out of the car you can see this was a solid car. Note the step up in the original floorpan; this would not be enough to clear the new IRS.
10 Relocating Fuel Tank and Addressing Wheelhouses on 1955 Bel Air
Looking from the bottom you can see the fuel tank must be relocated. Those original wheelhouses are too small for high-performance Pro Touring–style tires. Factory undercoating covers most of the floor.
11 Removing Trunk Floor and Package Tray on 1955 Bel Air
Let the sparks fly! It’s time to remove the entire floor from the trunk area and up under the package tray.
12 AME Chassis Rolled Under Original 1955 Bel Air Body
After removing the trunk floor, the chassis was rolled under the original ’55 Bel Air. All body mounts align perfectly on the AME chassis. That battery will be relocated to the trunk area.
13 Pro Touring Stance of 1955 Bel Air with New Chassis
Rolling the ’55 out into the daylight the Bel Air takes on a pronounced Pro Touring stance—performance, style, and function all in one modern package.
14 IRS Protrusion into Trunk Floor Area on 1955 Bel Air
Here we see the IRS protruding up into the trunk floor area. The remainder of the floor will be removed after the car is brought down to bare metal.
15 Impressive AME IRS Installation on 1955 Chevy Bel Air
Looking from underneath at that AME IRS sure is impressive. Stance, handling, and exotic good looks all wrapped in one neat package.
16 Modified Trunk Floorpan for 1955 Bel Air with IRS
In the end the entire trunk floor was replaced with a modified reproduction floorpan. A custom-formed panel goes from the front of that floorpan and connects to the original floors in the car.
17 Custom Formed Panel Blending with Original Floorpan on 1955 Bel Air
The custom-formed panel that goes over the front of the IRS blends perfectly with the original floorpan. The completed floor has a real “factory-installed” look. Only the rearmost section of the driveshaft tunnel was modified.
18 Original Front Floorpans with Rust Repairs on 1955 Bel Air
We mentioned this was a good solid car. Those are original front floorpans and just a couple of rust areas were masterfully repaired by MetalWorks Speed Shop. The original transmission tunnel mates to a new firewall.
19 Completed Floor with New Wheelhouses and Battery Location on 1955 Bel Air
OK, fast-forward to the finished floor. New wheelhouses could pass for factory units despite the increased size. The battery is neatly located over the rear axles, the perfect location for weight distribution.
20 Dynamat Installation to Reduce Noise and Heat on 1955 Bel Air
MetalWorks’ Nick McMath lays down a layer of Dynamat to keep noise and heat gain to a minimum. This material will mute noise and vibration from the interior of the car.
21 Finished Trunk Area Ready for Upholstery on 1955 Bel Air
Here’s the finished trunk area, ready to head to the upholstery shop. Even with the IRS, there is ample room for luggage for those upcoming Pro Touring road trips in David Goodwin’s thoroughly modern ’55 Chevrolet.

Sources:

Art Morrison Enterprises
(866) 808-4759
artmorrison.com

MetalWorks Speed Shop
(541) 341-3372
metalworksclassics.com

Click on this issue’s cover to see the enhanced digital version of Pro Touring Masterpiece: A ’55 Chevy Bel Air with an Art Morrison Chassis.mr may 2024

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