Two for a Grand

Coaxing Over a Thousand Horsepower out of an LS3 Burning Pump Gas

By Jeff Huneycutt – Photography by The Author

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We’ve all seen the stories about engine builders producing other-worldly amounts of power on so-called “street” engines. And yes, modern engine management systems, turbos, and superchargers all make that easier than ever.

But too often when you read the fine print you realize that the builder may call it a street engine, but nobody in their right mind would really want to live with it in everyday life. Compression so high you can burn only race gas, aggressive ignition timing curves that keep you constantly on the edge of detonation, and engine rebuild intervals that come up faster than tax day when you aren’t ready. Still technically streetable but hardly any fun in the real world.

The baseline for this project is a new LS3 build put together by engine builder Prestige Motorsports in Concord, North Carolina. It is a 427 with a Dart SHP LS Next block, Eagle crank and rods, DSS Racing pistons, and Prestige Motorsports’ own LS3 cylinder head casting.

That’s what Prestige Motorsports aims to fix with this supercharged LS build, which has supplied a steady stream of pressurized air thanks to not one but two TorqStorm superchargers. This will be going into a 1969 Camaro and the car’s owner not only demands a dependable rig that he can drive every day, he also wants world-beating power. As a bonus, we think he also got an engine that looks absolutely incredible.

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This story is more about making the twin TorqStorm kit work and testing it on the dyno, but so you can have the complete background we need to go over the build a bit. This is a 427ci LS thanks to a 4.125-inch bore and 4.00-inch stroke.

The block is a high-strength, cast-iron LS Next Block from Dart. It has been outfitted with a crank and 6.125-inch-long connecting rods from Eagle. Finishing up the rotating assembly are a set of DSS Racing forged pistons with a 22cc dish.

These LS3 castings have been CNC ported. The intakes are sized at 255 cc, and the ports are each 68 cc. That will make the compression 9.6:1.

The cylinder heads are a set of Prestige Motorsports’ own aluminum LS3 castings. They’ve been CNC cut with 255cc intake runners and 68cc combustion chambers. Combined with the 4-inch stroke, that makes the combustion ratio a boost-friendly 9.6:1.

Prestige Motorsports’ lead assembler Larry Broeker drops on the Holley Sniper Low Ram intake manifold. Notice also that we’ll be running MSD coils to provide a hot spark to each plug.

The camshaft is a hydraulic roller from Comp Cams. It has been ground with 238 degrees of duration for the intakes and 248 for the exhausts—both at 0.050 tappet lift. It has a wide 114-degree lobe separation angle, and with the 1.7:1 ratio rocker arms, total valve lift is 0.604 for the 2.165-inch-diameter intake valves and 0.597 for the 1.590-inch exhausts.

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Feeding fuel to the cylinders will be a set of eight 1,000cc/min injectors from Fuel Injector Clinic.

The heart of the system is obviously the twin TorqStorm superchargers. Individually, each can flow 1,250 cfm and support 700 hp. Together, they are rated for over 1,200 hp. They feature self-contained oiling systems, straight-cut gears, ceramic ball bearings, and a 76mm impeller. The rest of the kit is also filled with the good stuff. This is TorqStorm’s 2XR version, so in addition to a pair of blow-off valves, a Sanden A/C compressor, a Type 2 power steering pump, and a Powermaster 165-amp alternator, they also provide a quality ATI damper and eight-rib belt drives to spin the two superchargers.

The throttle body is a 102mm, drive-by-wire unit that should move plenty of air.

Installing what TorqStorm calls their Twin Charger Kit was straightforward and uneventful. Prestige Motorsports’ lead assembler Larry Broeker simply followed the detailed instructions with the kit. Everything necessary is included except for a water pump.

And before we knew it we were on the engine dyno. The Twin Charger Kit certainly looks impressive mounted up with a centrifugal supercharger on either side of the LS, but looks aren’t the primary objective. We’re here for power, and that’s what we are testing for.

One of the first components from the TorqStorm kit to be bolted up is the A/C compressor, which you can see here. Also notice the SFI-rated balancer from ATI. It is set up for a pair of ribbed belts, which will spin the A/C compressor, alternator, and power steering pump. The superchargers will be spun by an additional pulley that will be bolted to the front of the balancer.

Prestige started out looking for a dependable street tune. So we had the larger 3.250-inch-diameter pulleys installed on the superchargers and 93-octane pump gas in the dyno’s fuel tanks. Prestige used a Holley Terminator X ECU to manage the engine’s systems, and after a few minutes the self-learning system was up to speed, the rings were seated, and we were ready to start making power pulls.

After a few test runs we determined that while on pump gas the engine was happiest with 23 degrees of ignition timing all in. The high-flowing CNC-cut heads wouldn’t show too much boost (boost is a measure of resistance to flow), but we did see 15 pounds at the top of the pull. And the power? A very healthy 849.1 lb-ft at 6,300 rpm and 1,042.5 hp when we pulled the handle at the top of the pull at 6,600 rpm. The engine was still making boost, and there’s no doubt we could have seen more power—both the valvetrains and the superchargers could have handled it—but on pump gas Prestige had already determined to end the pull at this point.

And here’s how the accessories mount to the other side of the engine. The alternator is down low, and the smaller, lighter power steering pump goes up high where it will be easier to route to a remote fluid reservoir. Note the trick pulley being bolted up to the pump.

This definitely has the makings of a real street beast. Besides those power peaks, this setup made 635.7 lb-ft of torque when we started the pull at 3,500 rpm and it was still making well over 800 by the time we ended the pull at 6,600. That’s a tire-melter at any rpm or gear just by mashing the fun pedal!

But, of course, we couldn’t leave well enough alone. So Prestige swapped out the 3.25-inch drive pulleys for a pair of smaller, 3.100 inchers. The idea is the smaller pulleys—compared to the main pulley on the crankshaft—will spin the twin superchargers harder, making more boost. To prepare for this we also switched out the pump gas for a few gallons of VP’s C16 race fuel.

This time around the boost jumped up to around 17 pounds, and the power also improved proportionately. This time around we had the torque peak break the 900 mark with 909.6 lb-ft and horsepower went up by approximately 110 with 1,154.6. Once again, we still hadn’t seen the power peak when we pulled this handle, this time at 6,700 rpm.

The 3/4-inch-thick aluminum brackets bolt up to hold the superchargers in position. They sandwich the accessories, so it is good that everything is spun by durable ribbed belts. Note that the brackets in the kit come in raw aluminum. Prestige Motorsports had these powdercoated black.

After seeing the TorqStorm twin supercharger kit in action, we are very impressed. It is important to note that we tested this on a big-inch engine with a great-flowing set of CNC LS3 heads. If this kit is installed on an engine that doesn’t flow air quite as well as, say, an LS1 with cathedral port heads, the boost would be even more beneficial.

Still, any time you can make well over a grand on the horsepower meter while burning pump gas, we call that a win!

Each of the two centrifugal superchargers can flow 1,250 cfm and support 700 hp. Together, they are rated for over 1,200 hp. They feature self-contained oiling systems, straight-cut gears, ceramic ball bearings, and a 76mm impeller.

 

TorqStorm 427 LS Dyno Results
 
3.25-inch Pulley (Pump Gas) 3.1-inch Pulley (Race Gas)
RPM Torque Horsepower Boost (PSI) Torque Horsepower Boost (PSI)
3500 635.7 423.6 4.48 635.9 423.8 4.78
3600 631.2 432.7 4.79 629.9 431.8 5.20
3700 637.4 449.0 5.05 635.9 448.0 5.51
3800 648.9 469.5 5.29 647.8 468.7 5.80
3900 665.1 493.9 5.54 666.1 494.6 6.07
4000 685.3 521.9 5.80 692.4 527.3 6.33
4100 707.9 552.6 6.07 724.8 565.8 6.59
4200 729.1 583.1 6.36 741.3 592.8 6.91
4300 744.5 609.5 6.66 746.1 610.9 7.29
4400 752.3 630.3 6.98 752.3 630.3 7.65
4500 758.3 649.7 7.31 761.1 652.1 7.99
4600 766.9 671.7 7.63 770.6 674.9 8.31
4700 774.3 692.9 7.96 778.1 696.3 8.64
4800 777.1 710.2 8.32 784 716.5 8.99
4900 780.1 727.8 8.67 791.6 738.5 9.35
5000 785.4 747.7 8.97 800.5 762.1 9.72
5100 793.4 770.4 9.27 809.2 785.8 10.09
5200 802.8 794.9 9.57 817.2 809.1 10.49
5300 810.6 818.0 9.89 819.5 827.0 10.91
5400 816.3 839.3 10.23 820 843.1 11.35
5500 818.7 857.4 10.59 822.6 861.4 11.77
5600 816.3 870.4 10.98 825.2 879.9 12.26
5700 814.8 884.3 11.39 934.3 1014.0 12.83
5800 818.7 904.1 11.81 953.3 1052.8 13.30
5900 827.9 930.0 12.25 880.3 988.9 13.66
6000 835.4 954.4 12.71 893.2 1020.4 14.02
6100 840.7 976.4 13.15 893.4 1037.7 14.55
6200 847.5 1000.5 13.55 899.9 1062.3 15.00
6300 849.1 1018.5 13.96 908.1 1089.3 15.40
6400 844.4 1029.0 14.41 909.6 1108.4 15.84
6500 837.4 1036.4 14.88 907.2 1122.8 16.34
6600 829.6 1042.5 15.38 906.2 1138.8 16.89
6700 905.1 1154.6 17.34

 

The superchargers are only bolted to the brackets across the top, but that seems to be OK because the brackets are cut from beefy 3/4-inch aluminum and TorqStorm uses seven large bolts to secure the superchargers.

Switching out the pulleys was relatively easy, including removing and reinstalling the ribbed belts. This is good news if you think you might like to occasionally swap out to the smaller pulleys for a bump in boost on track days.
For the pump gas pulls we used 3.250-inch pulleys (left), which got us 15.38 pounds of boost at 6,600 rpm. After switching to the smaller 3.100-inch pulleys and race gas we saw a boost increase to 16.89 at 6,600.
We are also using a water-to-air intercooler to lower the pressurized air entering the engine. An intercooler isn’t included in the kit so that you can choose what fits your vehicle best—or if you even want one at all.
The TorqStorm kit includes two blow-off valves, but we didn’t want to weld them to pipes. So Prestige’s setup uses a single large blow-off valve, and the two valves from the kit are kept new-in-box for the customer.
Here is the setup on the dyno. The plumbing is just to simplify the dyno setup and obviously isn’t specific for any vehicle. The pressure tubes coming out of the superchargers are 3 inches in diameter with a 3.5-inch main pipe feeding into the throttle body.
Here you can see the four levels for belts to spin the superchargers and front drive accessories. At first blush it may seem a bit confusing, but we like the system. By having four belts that means that the routing for each is pretty straightforward, and you get good belt wrap on all the pulleys. That probably wouldn’t be the case if you were trying to make do with one or two serpentine belts.

Sources:
Dart
(248) 362-1188
www.dartheads.com

DSS Racing Pistons
(630) 587-119
www.dssracing.com

Eagle Specialty Products
(662) 796-7373
www.eaglerod.com

Holley Performance
(866) 464-6553
www.holley.com

Prestige Motorsports
(704) 782-7170
www.prestigemoto.com

TorqStorm
(616) 226-9476
www.torqstorm.com

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