Brian Schutte’s 1951 Chevy Truck: A Look At The Metal Magic

Part 2: Scott’s Hotrods N Customs 1951 Chevy Truck

By Kenneth “Stress Ball” DeKiserre   –   Photography by Camren Beattie

Back in the June ’22 issue of Classic Truck Performance (Masterful Metalwork With Scott’s Hotrods N Customs), we gave you a not-so-little sneak peek at Brian Schutte’s ’51 Chevy currently under construction at Scott’s Hotrods N Customs, in Knoxville, Tennessee. As promised, here’s the follow-up, with a healthy dose of info from the metal magician responsible for all the beautiful work, Kenneth DeKiserre.

- Advertisement -

01 Careful welding around the truck s bed from Kenneth

Firewall Modifications

The firewall was completely cut out and remade in the stock location, but with a small ¾-inch recess for the Wegner Automotive LS3 engine to push the engine back ever-so slightly to gain extra clearance for a larger aftermarket radiator and the pulley system. Then I laid out a design with blue fine-line tape and we 3D scanned it so Ian Kinzler could redraw it in SolidWorks and cut out a guide on the plasma table so we could use our Pullmax to get a nice, crisp, deep pattern worked into the metal. The design is 3/8 inch deep.

- Advertisement -
1000x450

02 A look at the prep made for the new firewall on this 1951 Chevy Truck 03 Sheet metal kept smooth and simple for the firewall of the 1951 Chevy Truck 04 A Wegner Automotive LS3 engine sits in the new fabricated engine bay 05 A look at the inside of the firewall built from scratch 06 Mocking up the lines to be cut for the transmission tunnel 07 The LS3 powertrain fits nicely inside the fabricated firewall 08 An intention was made to help clear the cylinder heads 09 Mocking up the next set of cut outs 10 The transmission is mounted to allow for an accurate transmission tunnel is built 11 Solidworks allows Kenneth to cut out the lines on the 51 Chevy 12 Once the lines were scanned and cut this is the new firewall 13 Adding some final touches to the 51 Chevy truck s new firewall 14 The new machined firewall is finally mounted and ready for the LS3 engine

Bed Rails/Stake Pockets

The only original part of the bed left on the truck are the top bed rails because they would take way too much time to reproduce and the ones on the Chevy truck were in pretty good condition. I ended up cutting 8 inches off the back on both sides to fill in the original stake pocket holes and correct the little bit of damage that was there in the back. When I started building the bed I knew I wanted to attempt to radius the front bed panel to match the radius of the back of the cab, so I made the outer skin of that panel first, then made the inner skin, and then extended the front section of the bedrails about 4 inches to meet up to the radius in the front bed panel. (Matching the radius and leaving a tight ½-inch gap between the bed and cab effectively lengthened the bedsides/bed rails by about 4 inches.) So overall, the bed itself is about 4 inches longer, though it appears to still look stock from any angle you look at it from, proportionately.

15 here is the truck rear end before wheel tubs are made 16 removing the old stake pockets on the 51 Chevy 17 The old stake pockets are little boring for this unique build 18 Carefully designed bent flanges of the Chevy truck 19 These metal flanges are made specifically for the 51 Chevy Truck

- Advertisement -

I was told by Justin that the owner didn’t want to keep the original flat stake pocket look because he felt they were a bit boring, so I made a few paper templates, playing around with shapes and proportions until I eventually liked the hourglass shape you see now. Making them was a bit of a different story though. Knowing that these were going to be a very subtle yet still very noticeable modification to the bed, I knew I had to make them all exactly the same. Trying to make four of the exact same organic shape can be a bit challenging, so we scanned my paper template and Kinzler again drew the shape out in SolidWorks and cut out all eight faces on the plasma table.

20 Custom Stake Pockets from Scott s Hotrods N Customs 21 Scott s Hotrods N Customs mocked up the new custom stake pockets 22 the custom truck bed components are prepped for the 1951 Chevy Truck 23 The custom stake pockets are finally getting welded in 24 A look at the final custom stake pockets fit nicely 25 Bed rails getting mocked up for the 51 Chevy truck 26 The chassis getting mounted to the bed rails 27 The rigidity of the Chevy truck s frame is improved

Read More: Chef Bianco’s “Bad Apple” 1947 Chevy Truck

At this point I had eight matching faces that I could then use to start building the pockets with. From there, I bent my flanges on each side, then made my centerpieces one by one, each carefully matching the hourglass shape. Then, I tank rolled the radius corners by hand and welded up each side. When I had clamped the finished stake pocket to the bedside it still looked boring to me. I felt it needed something, some small detail that would really enhance the look. So, I took one to the bead roller and rolled two 3/8-inch beads down the center face of it and then clamped it back on. That was it. That small detail added so much while still also being understated. So I did the other three the same way, then spent a while welding them in flush to the exterior bedside skin. (The bed is double walled.)

Bed Floor

When it came time to start figuring out how we wanted to do the rear wheel tubs, it was honestly a bit of a challenge. None of us wanted to see just a basic half circle wheel tub in the bed, but what could we do that would still be original yet have some “wow” factor when you look into the bed? After talking for quite a while with my coworkers, we had sort-of put an idea together. From there I started shaping a flange that would run the entire length of the bedside to be the floor perimeter edge. Once that was done, I started shaping the tubs one at a time. The tubs ended up being what you see now after a fair amount of work. From there I welded those in, trimmed all the excess material away, and started continuing the bed floor perimeter edge around the tubs. By the time it was all said and done, I had a complete interior bed design that would surround the actual bed floor. When it came time to weld all of this in permanently, it was really quite a chore and a hugely complicated puzzle. When I started the bed, I knew I didn’t want to weld any inside edge or corner and try to metal finish that weld in a corner, so every inside corner is a bent flange. Trying to achieve this meant that I would have to very carefully plan out how I was going to build every single part of this bed.

28 The rear wheel tubs getting prepped 29 Kenneth of Scott s Hotrods N Customs carefully massaged the wheel tubs 30 plenty of hours went into molding these wheel tubs 31 The beautiful curves of the the wheel tubs are formed by hand 32 The curves are cleaned up to look seemless 33 the wheel wells are marked up for chopping up 34 The rear wheel tubs flows nicely on the 1951 Chevy Truck 35 Plenty of attention went into the Chevy truck s wheel tubs 37 The rear of the 1951 Chevy truck is ready for bed floor 36 The Truck tripled checked for accurate measurements 38 a look at the front of the bed frame for the 1951 Chevy Truck 39

Extras

When I started the bed, I knew I didn’t want to weld any inside edge or corner or try to metal finish that weld in a corner, so every inside corner is a bent flange. Trying to achieve this meant that I would have to very carefully plan out how I was going to build every single part of this bed. As of writing this, every part of the bed except the actual bed floor has been made, and everything has been welded up except the exterior bedsides. Currently, to finish up the bed, we’re working on designing and machining someone-off taillights that will be recessed into the rear stake pockets; we are still currently building the tailgate (which has a slow open assist retrofitted from a ’16 Chevy Silverado). Once those are finished, I can completely weld up the bed and then begin working on the bed floor.

Read More: 1949 Chevy Truck Runs Low 12s At The Dragstrip!

I also just wedged the hood 1 inch and we decided to also wedge the front fenders ¾ inch as well. At the time I had never even heard of these kinds of modifications, so Justin (my boss) had to school me! [Laughs.] The mods completely change the look of the front of the truck though, and I’m 100 percent a fan. We’ll also be completely remaking the grille from scratch, so that should be a fun and interesting project to get into.

There are about 125 modifications done to this old truck in total so far, both subtle and some not-so subtle and there will be tons of other modifications still to come. Currently, I’d say we’re about 55 percent done with all the fabrication work on the truck, and I’ve logged about 980 hours on the Chevy truck in 11 months since it first arrived at our shop.

Scott’s Hotrods ’N Customs
(800) 273-5195
scottshotrods.com

- Advertisement -

Related Articles

Search Our Site

More Classic Truck Performance

How to Fill Holes in Metal with Pre-Fabbed Discs

Easily Eliminate Unwanted Holes On Your Classic Truck By “Rotten”...

1977 GMC Sierra, Built For The Next Generation

Ryan DeLancey’s Squarebody GMC Sierra Classic, a Simple Plan By...

1967-1972 Ford F100 Short Bed Conversion Part 2

Long Bed to Short Bed Conversion With Golden Star...

Premier Street Rod Built 1968 C10

Clowers’ “Havasu Heat” 1968 C10 Build By Fuelish Media Dean Clowers...

How To Install American Autowire Harness On Your 1969 C10

American Autowire’s Highway 22 Plus: The Ultimate Harness for...

The Ford Gene

Matt Girard’s 1972 F-100 Carries on a Family Tradition By...
More Classic Truck Performance

Electric Parking Brake Conversion Kit For C10s

Wilwood’s 14-inch/Four-Piston Electronic Parking Brake Rear Discs for C10s By...

Hughes Performance Built Classic Ford Crew Cab

Jeff Hughes’ 4-Door 1969 Ford F-250 By Fuelish Media - Photography...

Chevy Task Force Custom Parking Lights

A Smoother Visual Flow For Early Chevy Task Force...

Back In Style: Chevy Panel Truck

Norman Carrera’s 1955 Chevy Panel Truck By Marco Patino - Photography...

How Roadster Shop Improved The 1953-1955 F100 Chassis

How Subtle Yet Significant Changes Make All The Difference By...

Square Body C10 Built For Performance

Rob Carmichael’s SuperCar Killer 1978 C10 By Chuck Vranas - Photography...